Hypertherm Echion Intensifier Pumps

Simplifying Service

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Hypertherm Echion Intensifier Pumps

Echion pumps are the first waterjet pumps to incorporate cartridge seals that substantially reduce time to conduct maintenance. Equipped with standard features such as our next evolution of Advanced Intensifier Technology™ (AIT) and closed-loop proportional pressure control, our new pumps offer you consistent cut quality while ensuring trouble-free operation and reliability.

Reduced Maintenance Time

Echion pumps include the next evolution of Hypertherm’s Advanced Intensifier Technology. This technology eliminates soft, static high-pressure seals and incorporates industry-leading cartridge seal design, enabling rapid replacement of common consumables.

Increased Performance

Standard on all Echion pumps, closed-loop proportional pressure control adjusts for ambient pressure and temperature, oil viscosity and hydraulic system wear parts, to deliver consistent quality at optimum cutting speeds.

Improved reliability & ease of service

With 20% fewer parts than earlier generations, new Echion pumps include user-friendly features such as common service components located front and center, quick-connect fittings, and an easy access bleed-down valve, to make maintenance faster, easier, and less expensive.

Reduced footprint

Smart industrial design, including fully integrated cooling, allows a reduced footprint, enabling integration into small, tight spaces.

Simple High-Pressure Ends

Enables easy access for maintenance

Reversible Cylinders

Enables error-proof maintenance

Advanced Piston Design

Minimizes seal wear and improves component life

Direct Sense Piston

Improves reliability and enables rapid stroke reversal to optimize system operation

Oil and Water Seal Access

Simplifies maintenance by locating seal access external to the center section

Fluid Routing

Advanced electronics provide smooth, more reliable shifting for optimum cut quality. In addition shift times are monitored for intensifier performance.

Hard Static Seal

Reduces maintenance cost through elimination of soft seal components and no specialized tools

The Next Evolution of Advanced Intensifier Technology Simplifies System Maintenance

Say goodbye to complicated seal repair. Hypertherm Echion™ pumps incorporate cartridge seals, enabling rapid replacement of common consumables, leading to quicker return to service. Add this to other key features of AIT and it’s easy to see why Hypertherm is an unstoppable force in waterjet!
Download Echion Brochure
Toggle Imperial or Metric
Model Max Ouput Flow Max Orifice Max Pressure Configuration Power Bleed-Down Valve Motor Starter
Echion 15 0.30 gpm 0.007" 60,000 psi Single 15hp Air ATL
Echion 30 0.60 gpm 0.011" 60,000 psi Single 30hp Air ATL/Wye-Delta/Soft Start
Echion 50 1.0 gpm 0.014" 60,000 psi Single 50hp Air Wye-Delta/Soft Start

Hypertherm Pump Comparison

Scroll to see entire chart

  hp30 hp30 hp30 hp30
  Echion Series Predictive Series D-Series
  Echion 15 Echion 30 Echion 50 P-Series 50S P-Series 60S P-Series 75S D-Series 100D D-Series 150D
  50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
Maximum output flow 0.30 gpm
(1.1 lpm)
0.60 gpm
(2.3 lpm)
1.0 gpm
(3.8 lpm)
1.0 gpm
(3.79 lpm)
1.1 gpm
(4.16 lpm)
1.2 gpm
(4.54 lpm)
1.3 gpm
(4.92 lpm)
1.5 gpm
(5.68 lpm)
1.6 gpm
(6.06 lpm)
2.1 gpm
(7.95 lpm)
2.2 gpm
(8.33 lpm)
3.0 gpm
(11.36 lpm)
3.2 gpm
(12.11 lpm)
Maximum orifice 0.007"
(0.18 mm)
0.011"
(0.28 mm)
0.014"
(0.35 mm)
0.014"
(0.356 mm)
0.015"
(0.38 mm)
0.016" (0.406 mm) 0.017"
(0.432 mm)
0.018"
(0.457 mm)
0.020"
(0.508 mm)
0.021"
(0.533 mm)
0.024"
(0.610 mm)
0.025"
(0.635 mm)
Continuous output pressure Adjustable to 60,000 psi (4137 bar)
Intensifier configuration Single Single or Redundant Single Single or Redundant Dual
Pressure control Closed Loop Proportional Electronic Proportional
Bleed-down valve Air Hydraulic
 
Motor Power 15hp
(11.2 kW)
30hp
(22.4 kW)
50hp
(37.3 kW)
50hp
(37.3 kW)
60hp
(44.7 kW)
75hp
(56 kW)
100hp
(74.6 kW)
150hp
(111.9 kW)
Voltage 400 V 208-230/460 V 400 V 208-230/460 V 400 V 208-230/460 V 400 V 208-230/460 V 400 V 460 V 400 V 460 V 400 V 460 V 400 V 460 V
Full load 23 A 45-41/21 A 44 A 83-75/38 A 73 A 135-122/61 A 73 A 138-125/62 A 75 A 71.1 A 103 A 87.1 A 138 A 117.5 A 204 A 173.4 A
Main breaker 30 A 60 / 30 A 50 A 200 / 50 A 100 A 175 / 100 A 80 A 150 / 80 A 100 A 125 A 100 A 150 A 225 A
Motor starter ATL Wye Delta/Soft Start ATL / ATL/Soft Start Wye-Delta/Soft Start Soft Start True Soft Start
Overall width 43" (1090 mm) 40" (1016 mm) 45" (1143 mm) 55" (1397 mm)
Overall length 53" (1350 mm) 79" (1996 mm) 86" (2184 mm) 81" (2057 mm)
Overall height 40" (1010 mm) 59" (1509 mm) 56" (1422 mm) 56" (1422 mm)
Approximate operating weight 1700 lb (775 kg) 1850 lb (825 kg) 2050 lb (925 kg) 2800 lb (1300 kg) 3200 lb (1450 kg) 3300 lb (1500 kg) 4150 lb (1882 kg) 6100 lb (2767 kg)
Additional Items
  Optional internal air-over-oil cooler Optional external air-over-oil cooler Optional external air-over-oil cooler
  Optional internal boost pump Standard internal boost pump Standard internal boost pump
  Optional metric conversion kit Cover with viewing window Optional water isolation valves Standard water isolation valves
  - Optional electrical interlock -
Hydraulic Cooling Water (if not air cooled)
  Echion 15 Echion 30 Echion 50 HyPrecision P-Series 50S HyPrecision P-Series 60S HyPrecision P-Series 75S HyPrecision 100D HyPrecision 150D
  50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
Normal Inlet Flow Rate 3 gpm (11.5 lpm) 8 gpm (30 lpm) 10 gpm (38 lpm)
Min. Inlet Water Pressure 40 psi (2.76 bar)
Max. Inlet Water Pressure 115 psi (7.93 bar)
Max. Inlet Temp. 70°F (21°C)
Min. Inlet Temp 40°F (4.4°C)

Supported Orifice Combinations

Orifice combinations supported by the HyPrecision pumps

Echion 15

Orifice size in (mm)
1 orifice 0.007 (0.18)
2 orifices 0.005 (0.13)
3 orifices 0.004 (0.10)
4 orifices -
5 orifices -
6 orifices -

Echion 30

Orifice size in (mm)
1 orifice 0.011 (0.28)
2 orifices 0.007 (0.18)
3 orifices 0.006 (0.15)
4 orifices 0.005 (0.13)
5 orifices 0.004 (0.10)
6 orifices -

Echion 50

Orifice size in (mm)
1 orifice 0.014 (0.35)
2 orifices 0.010 (0.25)
3 orifices 0.008 (0.20)
4 orifices 0.007 (0.18)
5 orifices 0.006 (0.15)
6 orifices 0.005 (0.13)

Nozzle and Orifice Combinations

Orifice Nozzle Abrasive (lb/min) Abrasive mesh
0.007 0.020 0.25 120 - 220
0.009 0.030 0.4 - .6 80 - 120
0.010 0.030 0.5 - .75 80 - 120
0.013 0.040 1.0 - 1.25 60 - 80
0.014 0.040 1.1 - 1.35 60 - 80
0.015 0.040 1.25 - 1.5 60 - 80
0.016 0.040 1.3 - 1.5 60 - 80

Typical combinations by pump size

HP Qty heads Orifice/Nozzle
30 1 .010/.030
30 2 .006 water
50 1 .014/.040
50 2 .010/.030

Power vs. flow for HyPrecision waterjet pumps

Model Power Pressure Max. output flow Max. orifice size
  hp kW psi bar GPM L/min in mm
15 15 11.2 60,000 4137 0.3 1.1 0.007 0.18
30 30 22 60,000 4137 0.60 2.30 0.011 0.28
50 50 37 60,000 4137 1.00 3.80 0.014 0.35

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